Workshop
Just about every pipe enthusiast is interested in the production process and
the conditions a carver is faced with when trying to find the soul of nature
hidden in his raw material.
It can be a tough fight, striving for harmony
between the structure of the block and one's own creative ideas.
Dayton H. Matlick, publisher of Pipes and Tobaccos , once
said that “Barbi fights a battle with every piece he gets his hands
on.”
Looking at these photographs of myself at work, I tend to agree.
 |
|
Pic
1
In a dialogue between the nature of the block and my own ideas, a rough shape
is sawn. I hope to have understood what the wood is telling me, but due to be
Babylonic diversity of language, I can never be sure.
|
 |
|
Pic
2
Grinding
commences – a search for ideal structure
and harmonious design, while simultaneously eliminating
flaws. A truly horrific game! |
 |
|
Pic
3
At
the lathe, the chamber is drilled with a cutting bit. Pure
freehand work. |
 |
|
Pic
4
A
moment of suspense: drilling the shank. Is the bit going
to emerge at the right spot, just 1mm above the very bottom
of the chamber? That's the only way to ensure that the
smoker will be able to enjoy a bowl right down to the very
last crumb of tobacco.
|
 |
|
Pic
5
The
tenon is fitted to the mortise. This part is routine. |
 |
|
Pic
6
Still
life: the stummel and stem, waiting to be completed. |
 |
|
Pic
7
The
most important tool in the entire workshop is the belt
grinder, used for detail work at up to 600 grit.
|
 |
|
Pic
8
Bamboo
is sometimes used to extend the shank. It's no longer easy
to get good quality material. And what's in the red cylinder?
Titan tubes, which are normally only used in surgery. I
insert them in the bamboo. |
 |
|
Pic
9
What
you see here is… trash! These are stummels that contain
too many flaws to become high-end pipes. |
 |
|
Pic
10
Exhausted! It's hard to remain composed after all the emotional
strain involved in accomplishing the above steps.
The next tasks, staining and polishing, will have to wait.
To
be continued...
|
Photographs
by Rolf Osterndorff, www.piepenhoeker.de
|